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Steel: understand what it is, its origin and main applications

Aço: entenda o que é, origem e principais aplicações

Steel is used in a wide variety of applications, from civil construction and metal structures to the manufacture of automobiles, machinery, household appliances, tools, kitchen utensils and many other products.

Its high strength, malleability, and ability to be cast and molded make it a versatile and widely used material. Furthermore, steel is recyclable, which contributes to sustainability and reduced environmental impact.

It can be melted down and reused repeatedly without losing its mechanical properties, making it a highly valued material in the recycling process.

Want to learn more about steel? We've prepared this post to explain what it is, its function, the differences between iron, steel, and stainless steel, and much more. Keep reading!

What is steel?

Steel is a metal alloy composed primarily of iron and carbon, in proportions that vary depending on the type of steel and its desired properties. Typically, the carbon content ranges from 0.2% to 2.1% by weight.

Other alloying elements, such as manganese, silicon, sulfur, and phosphorus, may also be present in controlled amounts to improve the properties of the steel.

Steel is known for its excellent mechanical properties, such as high tensile strength, toughness, hardness, and malleability. It also has good thermal and electrical conductivity, resistance to corrosion and the ability to be cast and molded into various shapes.

Due to these characteristics, steel is widely used in a variety of sectors, including construction, automobile manufacturing, machinery and equipment manufacturing, shipbuilding, energy, home appliances, kitchenware, and other industries.

Its versatility, durability and ability to be recycled make steel an essential material in modern society.

How is steel formed?

Steel is like an "iron putty" made by mixing iron with carbon. Carbon is like the glue or salt you add to modeling clay. It helps give steel special characteristics, such as strength and hardness.

Therefore, steel is a mixture of iron and carbon, just as modeling clay is a mixture of clay and glue. This mixture is made in specific proportions, depending on the properties we want in the steel.

For example, if we want stronger steel, we add more carbon. If we want more malleable steel, we add less carbon.

What is the origin of steel?

The origins of steel date back thousands of years, to the Iron Age. At that time, humans discovered that by heating iron ores in special furnaces, they could obtain a harder, more resistant metal.

However, the steel production process as we know it today, through the controlled addition of carbon to iron, began to develop around the 17th century.

It was during this period that European metallurgists realized that by adding charcoal or coke to cast iron, it was possible to obtain a stronger and more malleable material.

Over the following centuries, steel production methods were refined and new techniques developed. The Industrial Revolution in the 18th century spurred large-scale steel production with the introduction of advanced machinery and technology.

The creation of the Bessemer process in the 19th century and the subsequent development of basic oxygen steelmaking and electric furnaces allowed for more efficient and controlled production.

What are the most common types of steel?

There are several types of steel with different chemical compositions and mechanical properties. Below, learn about the most common ones!

Carbon steel

It is the most basic and widely used type of steel. It has low levels of alloying elements other than carbon and is known for its strength and toughness. Carbon steel is used in metal structures, car bodies, piping, and other applications.

Stainless steel

It is a steel alloy with a significant chromium content (typically 10% or higher), which provides corrosion resistance. Stainless steel is known for its high durability and stain resistance, and is widely used in kitchenware, medical equipment, the chemical industry, construction, and more.

Alloy steel

It is a category of steel that contains additional alloying elements, such as manganese, nickel, chromium, molybdenum, and vanadium, in controlled amounts to improve its specific properties.

Alloy steels have high mechanical and tensile strength and hardness, and are used in applications that require support at high temperatures, such as the aerospace, automotive and construction industries.

Galvanized steel

Galvanized steel is a type of steel coated with a layer of zinc to protect it from corrosion. This coating helps extend the steel's lifespan by making it resistant to oxidation. Galvanized steel is widely used in exterior metal structures, fences, roofs, ventilation ducts, and more.

Tool steel

It's a type of steel used to make cutting tools such as drills, milling cutters, punches, and dies. These steels have high hardness, wear resistance, and sharpness retention.

What are the main applications of steel?

Steel is an extremely versatile material and is used in a wide variety of applications across various industries. Check out some of the main ones!

Civil construction

Steel is widely used in the construction of structures such as buildings, bridges, stadiums, and towers. Its high strength and durability allow for the construction of safe, long-lasting structures.

Automotive industry

Steel is an essential component in vehicle manufacturing. It's used in the construction of chassis, bodies, structural parts, and vehicle safety systems. This high-strength material is especially useful for increasing vehicle safety and efficiency.

Energy industry

Steel is used in the energy industry for a variety of applications, including the manufacture of pipes and equipment for transporting oil and gas, and the construction of power plants, wind turbines, and solar panels.

Machinery and equipment industry

This material is essential in the manufacture of industrial machinery and equipment, such as machine tools, motors, gears, cranes, compressors and processing equipment.

Household items

Steel is used in the manufacture of kitchen utensils, cutlery, cookware, and appliances. This is due to its strength, durability, and ability to withstand corrosion.

Packaging

Steel is used in the manufacture of cans and metal containers for food, beverages, and chemicals. This is because it protects the contents from damage and contamination.

What is the function of steel?

Steel plays a fundamental role in various areas and sectors of society due to its properties and characteristics. Below, learn about some of them!

Structural strength

Steel is widely used in civil construction and structural engineering due to its high mechanical strength. It provides support and stability for buildings, bridges, stadiums, towers, and other infrastructure, allowing them to withstand significant loads and forces.

Durability and longevity

Steel is a durable material that resists deformation. Therefore, it can withstand adverse conditions such as heavy loads, impacts, vibrations, and temperature fluctuations. Its durability contributes to the longevity of the structures and products in which it is used.

Versatility and adaptability

Steel is highly versatile and can be molded, cut, welded, and transformed into different shapes and sizes, allowing it to be adapted to a wide variety of applications. Its malleability and flexibility allow for the creation of a multitude of products, from small household items to large industrial structures.

Sustainability

Steel can be reused repeatedly without losing its mechanical properties. This makes it a sustainable material, contributing to reducing waste and environmental impact. Recycled steel is widely used in the production of new products.

Corrosion resistance

Stainless steel and other types of steel with protective treatments have high corrosion resistance. This function is essential in harsh environments such as the chemical and marine industries, outdoor equipment, and applications where exposure to moisture is a concern.

What are the differences between iron, steel and stainless steel?

Although iron, steel, and stainless steel are all ferrous metals, they have some differences. Check out the main ones below.

Chemical composition

Iron is a pure chemical element, usually found naturally in the form of iron ore. Steel, on the other hand, is a metal alloy composed primarily of iron and carbon. Finally, stainless steel is an iron alloy with a significant chromium content (usually 10% or more) and sometimes other alloying elements such as nickel and molybdenum.

Other alloying elements, such as manganese, silicon, nickel and chromium, may be present in steel in different proportions, giving it specific properties.

Corrosion resistance

Pure iron is susceptible to corrosion when exposed to humid air or water. Carbon steel can also be affected, but its resistance can be improved with protective coatings or surface treatments. Stainless steel, on the other hand, is highly resistant to corrosion, even in harsh environments.

Mechanical properties

Pure iron has relatively low mechanical strength and is malleable. The addition of carbon and other alloying elements to steel gives it different mechanical properties, such as strength, hardness, and toughness. Stainless steel combines the mechanical strength of steel with the corrosion resistance of chromium.

It can have different degrees of strength, hardness and toughness, depending on the composition and heat treatment.

Use in applications

Iron is used in a variety of applications, including metal structures, tool manufacturing, machine components, and steel production. Steel is also widely used in construction, the automotive industry, industrial equipment, household appliances, and many other industries. Stainless steel is commonly used in kitchenware, medical equipment, the chemical industry, construction, and applications requiring corrosion resistance.

Which is better: surgical steel or titanium?

The choice between surgical steel and titanium depends on the specific characteristics and requirements of the application in question. Both materials have their advantages and are widely used in the medical industry. Below, learn about the main characteristics of each!

Characteristics of surgical steel

Resistant material

Surgical steel, usually made from stainless steel, has high mechanical strength. This characteristic makes it suitable for applications requiring structural support and impact resistance.

Ease of sterilization

Surgical steel is easy to clean and sterilize, which is essential for use in surgical settings.

More affordable price

Surgical steel tends to be more affordable compared to titanium, which can be an important factor for some medical institutions.

Titanium characteristics

Lighter material

Titanium is approximately 50% lighter than steel, making it a preferred choice in applications requiring lightweight materials, such as orthopedic implants.

Causes fewer allergic reactions

Titanium is widely known for its excellent biocompatibility, meaning it has a low likelihood of causing allergic reactions or rejection by the body. This makes it a suitable material for medical implants, for example.

Corrosion resistant

Titanium is highly resistant to corrosion, even in biological and saline environments. This is especially important for implants that will remain in the body for long periods.

The choice between surgical steel and titanium will depend on the specific use. For example, the former is often used in surgical instruments, such as scalpels and scissors, due to its high strength. Titanium, on the other hand, is more commonly used in orthopedic implants, such as hip replacements or screws, due to its lightness and biocompatibility.

So, have you answered your main questions about steel? As you can see, it's an essential material for a variety of everyday applications. After all, it's strong, versatile, and durable, with many other benefits.

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